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In 2005 we were approached by the Guild of Aviation Artists on
behalf of Alex Henshaw to put forward a proposal for a new trophy based
on the Percival Mew Gull G-AXEF as flown from London to Cape Town by Alex
Henshaw. This trophy was to be awarded to the best painting of a civil
aircraft between the wars.
Tim Staples and I formed Diverse Images in 1996 with the aim of producing
the definitive range of aircraft models. Using plans photographs and first
hand information we meticulously research our subject to not only produce
an aircraft which is technically and historically accurate but looks as
if it can fly. Many of the aircraft we all know and love weren’t
designed by a computer so we feel it is inappropriate to use a computer
to sculpt one. Aircraft have character and personality and this is something
that can only be captured by hand whether in a painting or in a sculpture.
After initial discussions a design proposal was worked out for the project
and a date was set for Alex to visit us at our Brighton studios.
Having met several test pilots previously we were fully aware of just
how exacting Alex would be in ensuring we produced an accurate representation
of his aircraft. His aircraft G-AXEF however posed us with many problems.
The aircraft was unique in that it was progressively modified throughout
its life, from its days wining the Kings Cup to the Cape record and beyond.
Unlike a painting where a subject is viewed only from one angle a sculpture
is viewed from 360 degrees and it is not possible to hide any uncertainty
it was therefore doubly difficult with G-AXEF. Many wartime pilots do
not recall details such as colours or markings as they had more pressing
things at hand, but Alex was different.
On arrival at our studios Alex was shown a mock-up of the trophy and 1:32
scale plans of G-AXEF and was able to explain many of the detail points
of his aircraft in Cape record specification. He soon became fascinated
by the technical aspects of how we create our aircraft from sculpting
to production and was given a tour of our facility which he greatly enjoyed.
We then set to the task of sculpting G-AXEF. We use a material called
Milliput which is an epoxy based two part putty, on mixing equal amounts
of this plasticene like substance it progressively hardens over a two
hour period. Hardening can be accelerated in an oven until the Milliput
is hard enough to file/sand to shape, more Milliput can be added and the
process repeated until a master is completed. This process takes several
weeks because the aircraft is not sculpted as a whole but as individual
components which must not only fit together but be designed within the
parameters of mouldmaking and silver casting. The enemy of all forms of
metal casting is porosity, this is when cavities appear in the casting
resulting in a poor quality product. It can be caused by poor design when
an item is too bulky or during casting when the metal too hot or is poorly
fed into the mould. To minimise this, our silver aircraft have to be ‘hollow’
but this is un-noticeable in the final result.
On completion of the masters a second meeting was arranged to discuss
the finer details of the aircraft, and its base. The masters were then
sent to our silver casters, cold cure silicone moulds were made of all
the component parts. Wax was then injected into each of these moulds.
The wax components were then joined to a wax ‘tree’ which
was placed into a metal flask and filled with a ceramic medium which binds
to itself forming a solid unit. The flask was then heated and all the
wax is poured out leaving the cavities clear for the molten silver to
be poured in, this process is known as the lost wax process and has been
used to cast metal for centuries.
The castings were then sent to our silversmiths who began the process
of cleaning up, assembling and polishing the component parts. At this
stage the components were sent to the London Assay office where they were
tested for purity and received the hallmark stamp of approval to certify
they were 925 Sterling Silver.
The completed aircraft was then mounted on its base together with a solid
silver ‘grass’ surface and its plaques for presentation at
the Guild of Aviation Artists Summer Exhibition 2006.
The day of the exhibition came and Tim and I were both very nervous of
Alex’s reaction to the completed trophy. After studying his commission
in silence for what seemed to us an eternity Alex exclaimed ‘It’s
a work of art!’ we could not have hoped for more.
In 2006 the trophy was awarded to Michael Turner.
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